Source: PanDen
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On October 24, 2024, the "Fourth Aerospace Additive Manufacturing Conference" convened in Shanghai, drawing over 500 professionals from the aerospace industry. Domestic laser manufacturer BCXLaser(宝辰鑫)(under MaxPhotonics) made an appearance, with General Manager Wu Huapeng delivering a keynote presentation titled "High-Stability, High-Efficiency Laser Solutions Empower High-Quality Additive Manufacturing." MaxPhotonics, established in 2004, stands
among the earliest fiber laser manufacturers in China. The company has secured
intellectual property rights over core technologies in fiber lasers and optical
devices, enabling independent research and development, self-production, and
vertical industry integration. Its multimode lasers reach a peak power of
200kW, with an annual laser output capacity of 200,000 units and cumulative
sales of one million units, staffed by over 5,000 employees—making it a major domestic supplier of laser core components. In 2016, MaxPhotonics began its research
into specialized lasers for additive manufacturing, founding the subsidiary BCX
to provide laser solutions tailored to additive manufacturing, new energy
lithium batteries, photovoltaics, and more. According to Wu Huapeng, BCX has so
far supplied the additive manufacturing sector with over 5,000 lasers, serving
domestic metal 3D printer manufacturers including Farsoon Technologies, Hanbang
Technology, Eplus3D, Zhongrui Technology, and Haitian Additive. Previously, domestic metal 3D printers
primarily relied on imported lasers and scanning mirrors. With the rapid
advancement of domestic laser technology, however, an increasing number of
devices have started adopting domestic lasers. For instance, one additive
manufacturing equipment manufacturer used domestic lasers in 18% of its units
between 2019 and 2022, rising to 30% by 2022. Wu Huapeng noted that lasers suitable for
additive manufacturing face significant technical barriers. Composed of a
complex system of optical materials and components, lasers require
cross-disciplinary knowledge spanning optics, materials science, electrical
engineering, and computer science, as well as mastery of advanced manufacturing
techniques. Manufacturing high-performance, stable lasers for additive
manufacturing is no simple feat. Following years of research and
development, BCX has achieved technical breakthroughs. Its domestically
produced lasers now match imported ones in performance metrics and stability,
with the earliest units operating reliably for over six years. BCX offers a range of 3D printing-specific
lasers, including air-cooled models ranging from 300-500W, water-cooled models
from 300-1000W, spot-and-ring beam lasers of 500/4000W, and green lasers from
100-500W. Their water-cooled lasers achieve short-term power stability of ±1%@24h, long-term power stability of ±1.5%,
beam quality factor M^2≤1.1, and electro-optical
conversion efficiency up to 40%. Meanwhile, their 532nm green lasers suit 3D
printing of high-reflectivity metals such as copper. BCX has also focused on achieving
consistency across units. Its laser solutions support up to 40 lasers per
device in synchronized, stable operation, ensuring high-quality printing
results. In terms of activation time, BCX’s 3D printing lasers respond to light-on signals within 5-6μs—one-tenth the activation time of
traditional lasers—significantly enhancing operational
efficiency and consistency. Furthermore, BCX has achieved
self-sufficiency in key fiber laser components, including pump sources,
high-power output connectors, high-power collimators, pump combiners, fiber
isolators, acousto-optic Q-switches, and transmission mirrors, all of which
meet world-leading standards. Owing to these advantages, an increasing
number of metal 3D printer manufacturers are selecting BCX lasers for
applications across various sectors, including shoemaking, industrial parts,
and 3C product manufacturing. In one shoemaking project, over a hundred metal
3D printing devices featuring BCX lasers were deployed to produce shoe molds,
enabling cost-effective investment. Wu Huapeng remarked, "BCXLaser/MaxPhotonics
has fully achieved domestic substitution in traditional manufacturing fields
such as marking and cutting, as well as in new industries like new energy
lithium batteries. In additive manufacturing, we are persistently working
towards gradual domestic substitution. In the future, we will continue our
commitment to localizing core components for additive manufacturing to promote
comprehensive domestic replacement." |