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Farsoon MES System：Achieving Industrial-Scale User Deployment The Farsoon MES (Manufacturing Execution System) is a production management system specifically developed for modern additive manufacturing, designed based on Farsoon’s extensive global experience with industrial clients. It features six core modules: production management, materials management, quality control, maintenance management, data dashboards, and data analysis. With high customization, real-time monitoring, intelligent optimization, and robust data analysis, the system enhances production processes and can manage up to 12 machines simultaneously, reducing labor costs by 70%. It is currently in use by an industrial client.
Footwear Software：Achieving Area-Based Point Placement and One-Click Perforation To address the challenges of traditional shoe mold manufacturing, such as long production cycles, high costs, and low precision, Farsoon Technologies has introduced an additive manufacturing solution for the shoe mold industry. They have also developed proprietary software features for area-based point placement and one-click perforation, enabling efficient and precise metal 3D printing of shoe molds through automation and accuracy.
Area-Based Point Placement: This feature automatically calculates optimal perforation points based on the characteristics of different curved surfaces of the shoe mold. Users can also customize rules to create personalized or uniform perforation patterns for various surface types, ensuring both breathability and aesthetic appeal. One-Click Perforation: In the design of popcorn shoe molds, the "One-Click Perforation" feature allows users to automatically perforate the shoe mold core, middle frame, and base mold. By generating "conformal channels" in one click according to the surface shape, production efficiency can be increased by 60%. Precision Printing：Achieving 0.05mm Accuracy with Mass Production Capability As the demand for personalized consumer electronics continues to grow, product design is becoming increasingly diverse. Metal 3D printing can swiftly meet these demands, producing components with intricate internal structures and fine surface details, enabling designers to easily realize their creative visions while optimizing production costs.
In response to the stringent requirements for printing precision, surface smoothness, and thin-wall formation in industries such as consumer electronics, Farsoon developed fine printing technology geared toward mass production. With a printing accuracy of 0.05mm and the ability to produce 0.1mm thin-walled structures, this technology significantly improves surface quality and meets the urgent demand for high-precision mass production of electronic components. Auto Overlap Calibration：Takes Only 5 Minutes (4 Lasers) To ensure both production quality and efficiency, Farsoon employs multi-laser auto overlap calibration technology, featuring a proprietary rapid calibration algorithm. This effectively addresses challenges such as laser consistency, scan galvanometer overlap calibration, and the stability of laser overlap, alongside optimizing multi-laser task distribution. With advanced scanning strategies and parameter optimization, the laser and galvanometer coupling is precisely controlled, ensuring internal metallurgical quality while boosting productivity. For a 4-laser system, the entire auto overlap calibration process takes just five minutes.
Low-Support Printing：Successfully Printing with Minimal Support at Angles as Low as 10° Leveraging over a decade of experience in scanning control technology and processes, Farsoon developed an advanced scanning control technology that is distinctively Farsoon’s own, overcoming long-standing import restrictions. This technology has been integrated into multiple Farsoon machine models. With its self-developed galvanometer control card and advanced control algorithms, Farsoon’s FSC (Farsoon Control) low-support technology has achieved breakthroughs, enabling successful printing with minimal support at angles as low as 10°. For inverted conical structures, it can achieve minimal support at angles of 15°, greatly enhancing the ability to print low-angle metal structures. Tests have shown that the lower surfaces of parts do not warp, the powder surfaces remain smooth, and printing efficiency is not compromised.
As Formnext 2024 nears its conclusion, Farsoon, a leader in industrial-grade 3D printing, continues to uphold its mission of driving the industrialization of additive manufacturing through innovation. By harnessing the advantages of metal and polymer 3D printing technologies, Farsoon aims to help users across various sectors reduce costs, improve quality, and achieve efficient mass production, ultimately creating lasting value. |
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