Source: PanDen
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Panda3dp.com guide: Software has long been a weak spot in China's industrial sector, with most advanced industrial software dominated by foreign enterprises. Developing proprietary domestic software has become a pivotal factor for the comprehensive growth of the local 3D printing industry. According to insights from Panda3dp.com, Micron Speed(美光速造) has emerged as an exemplary enterprise in the field by independently developing industrial software for metal 3D printing.
Holding Intellectual Property, Leading Global Expansion Without Risk!
Micron Speed: Comprehensive Proprietary Software Development Micron Speed has been dedicated to the commercialization of 3D printing equipment, focusing on core technology development to provide industrial enterprises and academic institutions with efficient and cost-effective 3D printing solutions. Since its inception, the company has embarked on the journey of developing a full suite of industrial 3D printing software, culminating in the successful launch of the patented “FastLayer”model processing software in 2017. This innovation is not merely a software system but a trailblazer that opened new horizons in the industrial 3D printing sector.
The foundation of Micron Speed’s comprehensive additive manufacturing software was laid by its co-founder, Dr. Chen. An alumnus of Huazhong University of Science and Technology, with a doctorate in Mechanical Engineering from Loughborough University, Dr. Chen began his journey into additive software development during his doctoral studies in 2011. Over a decade and six major iterations later, the company has become one of China's pioneers in producing full-stack proprietary software, boasting over ten software copyrights, numerous academic articles on 3D printing algorithms, and nearly 500,000 lines of independently written software code. Notable innovations include a large-scale stitching interface enhancement algorithm and parallel multi-threading algorithms. With its unique open-source features, FastLayer has introduced unprecedented flexibility and scalability to 3D printing software systems. Users can deeply customize and optimize the software according to specific needs, significantly improving both operational efficiency and print quality.
FastLayer: Full-Stack Proprietary 3D Software Designed for complex model layout and slicing tasks, *FastLayer* integrates advanced multi-core computing chips for topology optimization. Even in the presence of severe model errors, the software ensures stable print quality, empowering clients to explore and refine manufacturing processes. Its intuitive one-click layout function simplifies operations, enabling both seasoned engineers and novices to achieve high-precision intelligent manufacturing effortlessly.
Five Core Innovations of FastLayer in 3D Printing Applications 1. One-Click Hollowing: The proprietary slicing and path planning software enables one-click hollowing tailored for industrial applications, reducing mold weight by over 70%.
2. LFPT Technology: Micron’s self-developed Laser Follow Powder Technology (LFPT) redefines the boundaries of traditional 3D printing. By precisely controlling the interaction between the laser beam and powder, this technology achieves finer layer thickness control and higher printing precision, cutting processing time by up to 50%. LFPT is now standard across all multi-laser equipment, outperforming competitors in printing efficiency. 3. Variable Layer Thickness: Users can dynamically adjust layer thickness during printing (ranging from 20 to 120 μm) based on specific requirements, thanks to a customizable parameter library.
4. One-Click Auto Layout: For dedicated dental equipment like the M140C, FastLayer automates the layout and path planning for over 1,000 fixed prostheses daily. It significantly simplifies operations and reduces pre-print processing time, enabling dental crowns to be processed in just five minutes—far faster and easier than manual methods.
5. Advanced Support Design: The software supports mainstream support structures, including pillars, trusses, grids, and tree-like configurations, with features for real-time addition and removal. This enhances the efficiency of support structure design.
Precision and Efficiency in a New Printing Era
Remote Control for Mobile and PC Platforms Metal printing poses safety risks due to excessive powder accumulation. Micron Speed’s FastFab control software offers remote monitoring and operation, allowing users to observe filter status in real time and make adjustments to prevent potential hazards effectively.
Unmanned Production Capabilities FastFab supports pre-programmed operations, enabling automatic initiation of production processes once conditions are met.
Real-Time Production Monitoring Key parameters such as substrate temperature and chamber pressure are monitored in real time, ensuring safe and efficient operations. This advancement in digital production minimizes human intervention, increasing both safety and productivity.
Achieving Seamless High-Efficiency Printing By integrating high-precision grating digital encoder lenses, the software allows for optical adjustments between 0.05 and 0.2 mm, achieving unparalleled printing accuracy and paving the way for truly rapid industrial production. |